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隨著cnc加工技術(shù)的不斷成熟,許多高科技產(chǎn)品的外殼都采用CNC加工制造。CNC加工能夠?qū)崿F(xiàn)對(duì)產(chǎn)品外殼的高精度、高速度加工,保證產(chǎn)品的精密度和外觀質(zhì)量。那么,如何利用CNC加工技術(shù)高質(zhì)量制造外殼呢?
1.在設(shè)計(jì)外殼時(shí),要考慮產(chǎn)品的整體外形尺寸和形狀,以及零部件的尺寸和位置。設(shè)計(jì)師需要根據(jù)產(chǎn)品的功能和使用環(huán)境,選擇合適的材料和工藝,并考慮到CNC加工的特點(diǎn)和限制,設(shè)計(jì)出合理的外殼。
2.選擇材料時(shí),要根據(jù)產(chǎn)品的使用環(huán)境和功能,選擇合適的材料。一般來(lái)說(shuō),機(jī)械產(chǎn)品外殼的材料要求耐磨、耐沖擊、耐腐蝕、耐高溫,而光學(xué)產(chǎn)品外殼的材料要求耐高溫,并具有較好的硬度、剛度和抗沖擊性。此外,還需要考慮材料的機(jī)械性能、導(dǎo)電性、熱傳導(dǎo)性、耐磨性、抗沖擊性、阻燃性、耐腐蝕性和耐熱性。
3.在設(shè)計(jì)外殼時(shí),應(yīng)考慮外殼的結(jié)構(gòu)、工藝和性能等因素,該設(shè)計(jì)將直接影響外殼的成本、交付時(shí)間和質(zhì)量。外殼的結(jié)構(gòu)一般分為單殼和雙殼兩種。單殼一般由一塊板材剪切而成,而雙殼則是由兩塊不同板材密封而成。外殼的工藝一般有注塑、鑄造、沖壓和熱成型等。外殼的性能一般包括防水性、防塵性、防護(hù)性、耐磨性和耐沖擊性等。
4.在CNC加工外殼時(shí),應(yīng)充分考慮機(jī)械性能、導(dǎo)電性、熱傳導(dǎo)性、耐磨性、抗沖擊性、阻燃性、耐腐蝕性和耐熱性。
機(jī)械性能是CNC加工外殼的基本性能,導(dǎo)電性和熱傳導(dǎo)性是CNC加工外殼的主要性能。耐磨性和抗沖擊性是CNC加工外殼的次要性能。阻燃性和耐腐蝕性是CNC加工外殼的特殊性能。耐熱性是CNC加工外殼的附加性能。
With the continuous maturity of CNC machining technology, the shell of many high-tech products is manufactured by CNC machining. CNC machining can realize high-precision and high-speed machining of product shells, so as to ensure the precision and appearance quality of products. So how to use CNC machining technology to manufacture high-quality shells?
1. In the design of the shell, the overall size and shape of the product, as well as the size and position of the parts, should be considered. Designers need to choose appropriate materials and processes according to the function and use environment of the product, and take into account the characteristics and limitations of CNC machining, so as to design a reasonable shell.
2. When choosing materials, appropriate materials should be selected according to the use environment and functions of the products. Generally speaking, the materials of mechanical product shells should be wear-resistant, impact-resistant, corrosion-resistant and high-temperature resistant, while the materials of optical product shells should be high-temperature resistant, and have good hardness, stiffness and impact resistance. In addition, the mechanical properties, conductivity, heat conductivity, wear resistance, impact resistance, flame retardancy, corrosion resistance and heat resistance of the materials need to be considered.
3. In the design of the shell, factors such as structure, process and performance of the shell should be considered. This design will directly affect the cost, delivery time and quality of the shell. The structure of the shell is generally divided into two types: single shell and double shell. The single shell is usually cut from a single piece of plate, while the double shell is sealed by two different plates. The process of the shell is generally injection molding, casting, stamping and thermoforming. The performance of the shell generally includes water resistance, dust resistance, protection, wear resistance and impact resistance.
4. In the process of CNC machining the shell, the mechanical properties, conductivity, heat conductivity, wear resistance, impact resistance, flame retardancy, corrosion resistance and heat resistance should be fully considered.
Mechanical properties are the basic properties of CNC machined shells, and conductivity and heat conductivity are the main properties of CNC machined shells. Wear resistance and impact resistance are the secondary properties of CNC machined shells. Flame retardancy and corrosion resistance are the special properties of CNC machined shells. Heat resistance is an additional property of CNC machined shells.
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